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Sterile Ophthalmics

Services
Sterile Ophthalmics

Commercial Manufacturing at NextPharma Tampere

NextPharma Tampere is the group’s dedicated Centre of Excellence for sterile ophthalmic and otic liquids, in continuous production since 1981. The site runs three aseptic platforms: blow-fill-seal (BFS), three-piece (3P) and preservative-free multidose (PFMD). Development, clinical supply and commercial manufacturing are all on the same site, so a programme does not change manufacturer between early formulation and launch. If your product is a sterile eye drop or ear drop requiring any of these formats, this page covers what Tampere produces, why PFMD is technically distinct, and the regulatory framework the site operates under.

01

Dosage Forms and Technologies Covered

Three aseptic filling platforms are available at NextPharma Tampere, each suited to different product and dosing strategies:

  • Blow-fill-seal (BFS): sterile unit-dose and multidose eye drops produced via a closed aseptic process, minimising human intervention and contamination risk

  • Three-piece (3P): sterile filled preserved multidose bottles with dropper, for products where a conventional preserved multidose presentation is appropriate

  • Preservative-free multidose (PFMD): multiple doses from one container, maintained sterile by the container-closure system itself, without reliance on a preservative

02

Why Preservative-Free Multidose Is Technically Demanding

PFMD removes the preservative from the formulation entirely. Sterility across the in-use period is maintained by the container-closure system, which must prevent microbial ingress over repeated opening and use. That requirement places significant demands on both the container design and the aseptic filling process.

Maintaining sterility over repeated use places demands on both container design and the aseptic filling process that make PFMD technically demanding and not widely available. NextPharma Tampere runs PFMD as a core aseptic platform, with PFMD development and testing conducted on site.

Compared with unit-dose presentations, a multidose container reduces drug waste between administrations, requires less plastic per course of treatment and takes up less space in shipment and storage, making it a more sustainable option than unit-dose. For chronic conditions such as glaucoma or dry eye disease, where patients use eye drops daily over months or years, these factors carry real weight in product strategy decisions.

03

From Feasibility to Commercial Supply

NextPharma Tampere’s development teams take a sterile ophthalmic or otic product through a defined sequence without handoff to another site: 

  • Formulation: sterile ophthalmic solutions and multidose systems, with or without preservatives 
  • Sterilisation strategy: aseptic filling and filterability assessment 
  • Scale-up: process robustness, validation and cleaning verification 
  • Industrialisation: registration batches, full validation and ICH stability studies 

 

For a sterile product, the formulation is only part of what has to be demonstrated: the aseptic filling process, the filterability assessment and — for PFMD — the evidence that the container-closure system maintains sterility across the in-use period all have to hold on the line that will produce commercial batches. At NextPharma Tampere, feasibility work, clinical supply and commercial filling run on the same Annex 1 validated platforms, so the process and analytical methods established during development carry into commercial batches. GMP and non-GMP lab-scale manufacturing, clinical trial supply and pilot-to-production scale-up are all available on site.

 

NextPharma Tampere: Site Capabilities

Sterile platforms
BFS, 3P and PFMD, all fully Annex 1 validated
In-house QC
Sterility, LAL/endotoxin, bioburden, AET and PFMD development testing; HPLC/UPLC, GC, particle analysis, osmolality, FTIR and full pharmacopoeial testing
Temperature-controlled manufacturing
2 to 8 °C and 15 to 25 °C
Secondary packaging
Full secondary packaging with online serialisation and aggregation to pallet level
QP release and distribution
Within NextPharma Group

 Quality and Compliance

Site

Regulatory Coverage

Tampere
  • FDA (United States)
  • FIMEA (Finnish Medicines Agency, EU GMP)
  • EAEU (Eurasian Economic Union)

ISO 14001 (environmental management) and OHSAS 18001 (occupational health and safety) systems have been in place since 2008.

 

Commercial sites network and capabilities

Commercial activities are supported by specialist centres of excellence across Europe, each aligned to specific technologies and dosage forms.

Berlin

For a full picture of sterile and non-sterile manufacturing across the network, see the Commercial Manufacturing and Packaging hub.

Discuss Your Sterile Ophthalmic Programme

Sterile ophthalmic projects are scoped by format (BFS, 3P or PFMD), preservative strategy, target markets and intended scale. Share your product details and development stage, and we will confirm technical fit and connect you with the right team at NextPharma Tampere.

Talk to our sterile ophthalmics manufacturing team

 

Get in touch
Discuss your Pharmaceutical Development programme
Share your API, dosage form strategy and clinical or commercial timelines with our development team. We will confirm technical fit, outline the development pathway and identify the relevant specialist sites for your programme.

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